新一代智能视觉
印刷与印染解决方案
Next-Gen Intelligent Vision
Printing & Dyeing Solutions
为传统印刷与印染行业深度赋能。通过 AI 视觉实现印前精准定位纠偏、印后自动化缺陷检测与智能筛选,让传统工业焕发智能生机。
Empowering traditional printing and dyeing industries. Harnessing AI vision for precise pre-print alignment, automated post-print defect detection, and intelligent sorting to revitalize traditional manufacturing.
行业洞察:传统印刷业的“隐形”成本 Industry Insights: The "Hidden" Costs of Traditional Printing
我们深入理解传统印刷业在转型过程中面临的痛点,并提供针对性的智能化改造方案。
We deeply understand the key pain points of traditional printing and offer targeted intelligent upgrade solutions.
高人工依赖 High Labor Dependency
熟练工难招难留,人力成本攀升。频繁的人工对位与质检,效率低下且易出错。
Skilled workers are hard to recruit and retain, raising labor costs. Frequent manual alignment and quality inspection lead to low efficiency and high error rates.
良品率波动大 Unstable Yield Rates
受材料、环境等影响,良率难以稳定。废品和返工造成巨大浪费,良率通常仅85%-90%。
Affected by materials and environment, stable yields are difficult to achieve. Defects and reworks lead to huge waste, with yields typically averaging only 85%-90%.
换型时间长 Long Changeover Times
更换产品或批次时,换线过程耗时长达数小时,严重影响设备利用率和响应速度。
Changing products or batches can take up to several hours, severely limiting equipment utilization and agility.
数据孤岛严重 Severe Data Silos
生产过程数据无法追溯,工艺调整依赖老师傅经验,难以进行系统性优化。
Process data is untraceable, and process tuning relies entirely on experience, making systematic optimization difficult.
技术路线:全流程闭环方案 Technical Route: Full Closed-Loop Solution
从视觉定位到AI智能闭环,我们提供端到端的自动化印刷流程。
From vision alignment to AI closed-loop control, we provide end-to-end automated printing workflows.
智能定位与纠偏 Intelligent Alignment & Correction
识别定位、变形操作
确保后续打印精准增效
Recognizes, locates, and compensates for deformation to ensure high-efficiency, ultra-precise printing.
智能缺陷检测 Intelligent Defect Detection
打印完成及UV固化后
AI全量自动质检
100% automated AI quality inspection after printing and UV curing.
智能筛选分类 Intelligent Sorting & Categorization
根据特征自动分拣
实现多品类智能流转
Automatically sorts products by characteristics for multi-category smart material flow.
AI 智能定位与纠偏 AI-Driven Intelligent Alignment & Correction
在传统印刷与印染行业,材料变形是精准印刷的最大挑战。我们的 AI 系统在打印前通过视觉进行识别、定位及复杂的变形操作补偿,确保后续喷印达到亚像素级精度,实现真正的精准增效。
In printing and dyeing, material deformation is the greatest challenge to precision. Before printing, our AI system uses computer vision to detect, locate, and compensate for complex distortions, ensuring sub-pixel accuracy and significantly boosting efficiency.
AI 智能缺陷检测 AI-Powered Intelligent Defect Detection
在产品完成喷印及 UV 固化后,AI 系统自动开启全量扫描。利用深度学习模型精准识别偏位、缺墨、色差等各类工业缺陷,彻底取代传统人工目检,提升行业良率标准。
Once printing and UV curing are complete, the AI system performs 100% automated scanning. Using deep learning models, it identifies errors like misalignment, ink starvation, and color drift—eliminating manual inspection and setting new industry yield standards.
AI 智能筛选与分类 AI-Enabled Smart Sorting & Categorization
针对传统印刷业多品类、混线生产的痛点,AI 系统通过识别物料特征(材质、外形、图案等)进行自动筛选分类。毫秒级联动下游设备实现分拣,让传统生产线具备数字化智能流转能力。
Addressing the pain points of multi-product, mixed-line production, our AI recognizes product features (material, geometry, graphics) to sort and categorize items automatically. With millisecond-level downstream synchronization, traditional lines are elevated with digital logistics.
六大典型应用场景 Six Core Application Scenarios
深入各大传统印刷与印染领域,提供高适配的定制化智能视觉解决方案,确保精准落地。
Deeply integrated into key printing and dyeing sectors, delivering tailored, high-performance visual solutions for successful deployment.
核心技术:系统架构与模块化软件 Core Technology: System Architecture & Modular Software
积木式架构体系,支持企业灵活配置,保护长期投资。
Modular, building-block architecture empowers flexible enterprise configuration and secures long-term investment.
配方管理模块 Recipe Management
系统的“数字大脑”,一键调用工艺参数,换线时间从数小时缩短至15分钟内。
The "digital brain" of the system, calling up process parameters with one click and slashing changeover times from hours to under 15 minutes.
视觉标定模块 Visual Calibration
支持手眼标定与畸变矫正,定位精度达±0.05mm,是精准补偿的基础。
Supports hand-eye calibration and distortion correction with an alignment accuracy of ±0.05mm, forming the bedrock of precision compensation.
工艺补偿引擎 Compensation Engine
动态计算X/Y轴平移及旋转,执行几何与边界Offset补偿,实现“越打越准”。
Dynamically computes X/Y translation and rotation to perform geometric and boundary offset compensation, allowing the system to learn and improve.
生产数据追溯 Data Traceability
全链路数据采集存储,支持历史查询,将“经验”转化为可量化的“数据”。
End-to-end data acquisition and storage, supporting historical queries to transform empirical expertise into quantifiable data.
AI智能能力:三步走战略 AI Roadmap: A Three-Step Strategy
从数据积累到自适应工艺补偿,开启印刷业的智能化平滑演进。
From data accumulation to adaptive process compensation, driving smooth, intelligent evolution for printing.
智能定位纠偏 Intelligent Alignment & Correction
通过视觉 AI 识别材料特征与变形,实现亚像素级对位补偿,解决印染行业对位难点。
Detects material features and deformation via vision AI, delivering sub-pixel alignment correction to solve textile printing challenges.
智能缺陷检测 Intelligent Defect Detection
利用深度学习识别偏位、色差、漏墨等缺陷,100% 自动质检,显著提升传统车间良率。
Uses deep learning to spot offset, color variations, and ink starvation with 100% automated quality inspection, significantly raising shop-floor yields.
智能筛选分类 Intelligent Sorting & Categorization
实时分析多品类物料特征,自动匹配分拣策略,构建从检测到分类的全自动闭环生产线。
Analyzes multi-category material features in real-time, automatically matches sorting strategies, and builds a fully automated closed-loop production line.